Tsarin ƙarfe shine ƙirar ƙira a cikin masana'antar masana'antu. Kowane katako, ginshiƙi, da kuma farantin haɗi da aka ƙera a cikin shagon ya zama sashe na dindindin da zai iya ɗaukan kaya na shekaru da yawa. Rashin daidaituwa tsakanin ginin da ke aiki daidai kamar yadda aka tsara da wanda ke haifar da matsaloli a tsakiyar rayuwar sabis kusan koyaushe ana iya ganowa zuwa haƙurin girman da yanke shawara game da kula da farfajiya da aka yi a matakin masana'antu ba yayin haɗuwa a wurin ba. Shenyang Jinnuoda Karfe Structure Engineering Co., Ltd. gina dukan samar da falsafar a kusa da wannan gaskiya: karfe tsarin prefabrication ingancin kayyade aikin sakamakon da dadewa kafin na farko dunƙule aka tightened a kan site.
Dalilin da Ya Sa Ana Fara Yin Kayan Masana'antu Tun Da daɗewa Kafin Aiki
Hanyoyin masana'antu na gargajiya yankan wuta na hannu, walda hannu, murfin da aka shafa da goga suna gabatar da bambancin da ke haɗuwa yayin da tsarin ke haɓaka. Ƙarƙashin weld wanda ya fi 2 mm kunkuntar da aka ƙayyade, gefen yankewa kadan daga square, wani murfin da aka sanya a kan karfe da ba a shirya ba: kowane lahani yana da ƙananan rabuwa. Amma idan waɗannan kurakurai suka tara a ɗarurruwan abubuwa a cikin babban masana'antar, sakamakon zai zama mai girma kuma zai iya auna yadda za a iya ɗaukan kaya, yadda za a iya haɗa abubuwa, da kuma yadda za a riƙa biyan kuɗin kula da su. Masu kafa kamfanin Jinnuoda sun gane hakan shekaru da yawa da suka wuce, shi ya sa kamfanin ya saka hannun jari a cikin tsarin sarrafa kansa maimakon hanyoyin sarrafa hannu koda kuwa waɗannan tsarin suna da tsada mafi girma.
Yankan Laser da CNC: Daidaitawa a Matsayin Millimeter
Kudin ƙarfi na Jinnuoda ya amfani da laser cutting da CNC precision cutting systems wanda ake amfani da su daga baya kuma ake amfani da su don hanyar yadda ake tsara awan da ke cikin gaba. Laser cutting ya samu mahallin da ke cikin rarraba ta millimeter, ya samu kudin da ke cikin gaba da ba su da burr, kuma ba su da distortion na heat-affected zone a cikin kudin. CNC precision cutting ya tsara awan da ke cikin gaba da kwayoyi masu karama ta hanyar da ke cikin kompyuta, ya fara amfani da farko da farko wanda ya sa ake amfani da manual cutting don hanyar da ke cikin gaba.
Wani abu da ke nufin cewa gusset plates na karami, connector tabs na karami, da bracket geometries na karami suka fito da karami a lokacin da aka saita su a cikin main structural members — wanda ya zama cause in rarraba lokacin da aka saita su a wajen gida kuma ya taimaka wajen kare kamar yadda ake iya amfani da karamin da ke ciki a lokacin da aka saita su a wajen gida. Don projects na karami na industrial plant wanda ake bukatar fitowa na karami na karami da karami, wannan accuracy na karami na karami shine wani abu da ke taimaka sosai don kare kamar yadda ake iya amfani da karamin da ke ciki a lokacin da aka saita su.
Automated Robotic Welding: Consistent Quality on Every Joint
Welds suna ƙarƙashin kuma ƙarƙashin yadda ake gudunawa wani abu na shtili. Wani weld da ke ƙara ƙarƙashin, ko da ke cikin porosity, ko da ke ƙarƙashin da ƙarƙashin da yawa shine wani abu da ke ƙara ƙarƙashin a cikin abu da ke gudunawa. Jinnuoda's fabrication workflow yana amfani da submerged arc automatic welding da robotic welding systems a duk wani abu da ke gudunawa. Wadannan automated systems suna ƙarƙashin ƙarƙashin da yawa, ƙarƙashin da yawa, da ƙarƙashin da yawa wanda ba za su yi amfani da operator fatigue ko da ambient conditions.
Sakamakon shine kawar da lahani mafi yawan lalacewar walda ta hannu porosity, slag inclusions, undercut, da sanyi cracking wanda in ba haka ba zai mayar da hankali kan damuwa a cikin haɗin gwiwa da ke ɗaukar nauyin mafi girma. Ingancin masana'antu a wannan matakin yana fassara kai tsaye zuwa mafi girman amincin tsari da tsawon lokacin sabis tsakanin dubawa. Masu siye da ke samo tsarin ƙarfe don masana'antun masana'antu masu nauyi ko wuraren samar da kayayyaki suna samun fa'ida mai ma'ana idan ingancin walda ya daidaita maimakon canji.
Abin da Ya Sa Ba Za a Iya Tattaunawa Game da Maganin Da Zai Hana Karaya Ba a Fata na Karfe na Masana'antu
Koyaushe na sika shi ne mai kyau, amma kuma yana da kariya wajen kimiyar da aka rubuta a cikin littafi. Sika mai baki a jihun gida na sauyi — ta hanyar ruwa, sauyin hagurum, zazzali na hagurum, da gas na kimiyar da ke fito daga sauyin sauyin — ya kashe tashin koyaushe ta hanyar korosha mai sau suya da pitting wanda ya sa koyaushe ya raba koyaushe na sauyi a lokacin da aka yi. Taimaka na korosha ba ne kuma ayyin korewa a cikin sauyin Jinnuoda; amma shi ne kuma sistem na taimaka da aka rubuta a cikin sauyin wanda ya bayyana yadda koyaushe ya yi a cikin kowace lokacin da aka yi.
Shot Blasting: Tsarin koyaushe na sika a baya na kowace korewa
Ana saita iyakar aikin kowane tsarin maganin lalata a matakin shirye-shiryen farfajiya, ba matakin aikace-aikacen murfin ba. Jinnuoda yana sanya dukkan abubuwan da ke cikin tsari zuwa tsauraran matakai na harbi ko kuma tayar da ƙafa kafin a yi amfani da kowane murfin. Wannan tsari yana cire ƙarancin injin, tsatsa da ke akwai, da gurɓatar mai daga farfajiyar ƙarfe, kuma yana ƙirƙirar bayanan farfajiyar da aka sarrafa wanda ke haɓaka haɗuwa ta inji tsakanin ƙarfe da mai ɗaukar hoto.
Aiwatar da murfin a kan farfajiyar da aka busa da kyau maimakon farfajiyar da aka gama ta kara tsawon rayuwar tsarin hana lalata ta sau da yawa. Tsallakewa ko gajerar hanya wannan mataki shine mafi yawan sanadin gazawar murfin da ba a sani ba a fagen yanayin gazawar da sarrafawar aikin Jinnuoda ke hanawa musamman.
Tsarin Hot-Dip Galvanizing da Tsarin Rufi da yawa
Jinnuoda ta ba da biyayen biyu na kariya, wanda suka za su fara daga cikin tsarin yadda ake gudunawa abubuwa na yanki. Galvanizing mai zama tare da yin kariya ta hanyar yin shiga na kwayoyin satali da ke cikin zinki mai zama tare da yin kariya a 450°C, wanda ya zama kwayoyin zinki-satali wanda suka haɗa da satali a cikin kuma suka haɗa da yin kariya. Wannan kwayo ya ba kariya ta hanyar kariya da kariya ta hanyar kariya — wani ne, domin da yanzu kariya ta kashe ko ta rufe, zinki zai kashe a cikin kuma ba satali ba.
Don Allah ya kafa ƙarfin wani abu da ke aiki a cikin al’ummar da suka yi amfani da tsarin tashin ƙarfi na uku: tashin zinc-rich, tashin epoxy na gaba, da tashin polyurethane na farko. Kullum yadda aka shirya a cikin wannan tsarin tashin da ke kare karkara yana da wani ma'ana ta hanyar tashin, kuma tsarin ta hanyar tashin ta hanyar tashin ta zai iya samun karama da suka yi a daga shekara biyu don yadda suka yi a shekara biyu. Tafawa na hot-dip galvanizing da tsarin tashin na uku yana amsa a lokacin da aka yi amfani da teknik na farko, don haka tsarin da aka zauna yana da kyau da karamar da ke cikin al’umma.
CE Certification da Alama na Shekara Biyu na Karama
Karamin Jinnuoda na ƙarfar kafa suna dace da alamarin kafa na gida, kuma shirkar ta samun shahadat CE — wani alamarin da ke nuna cewa karamin kafa na satali suna dace da alamarin amfani da safe da karamin ayyana. A wani baki, Jinnuoda ta ba da garanti na kwalitas da aka tsayawa a cikin 2 shekara ga duk wani abu da ta kafa, wanda ya kashe karamin tattaunawa na madaidaici da suka yi a cikin karamin kafa: tattaunawa na abubuwa da suka zo, tattaunawa na karamin kafa, tattaunawa na karamin kafa da karamin kafa, da tattaunawa na karamin kafa.
Duk wani karamin da ke fitowa daga karamin kafa na Jinnuoda ya kammala wannan tattaunawa. Garanti ba wani abu ne da ke aiki don yin bayani — amma wani abu ne da ke nuna kwalitas na karamin kafa da ke cikin duk karamin kafa.
Matakanin Teknikal don Karamin Kafa na Gida
Shenyang Jinnuoda Steel Structure Engineering Co., Ltd. tana matsayin kanta a matsayin mai ba da shawara na fasaha a duk tsawon rayuwar aikin, ba kawai mai samar da masana'antu ba. Kafin fara aikin ginin karfe, ƙungiyar injiniyoyin Jinnuoda suna nazarin ƙayyadaddun aikin a cikin girma uku: buƙatun iska da ƙarancin dusar ƙanƙara don tabbatar da ingantattun kayan aiki; yanayin aiki a cikin kayan aiki don ƙayyade nau'ikan maganin lalata da suka dace; da ƙa'idodin gida da na duniya masu dacewa Wannan tsarin shawarwari, wanda ya dogara da kwarewar masana'antar da aka kafa na shekaru 20 da suka gabata, yana taimaka wa masu sayen masana'antu ganowa da rufe gibin ƙayyadaddun bayanai waɗanda galibi ke fitowa a matsayin matsalolin farashi da aiki bayan shigarwa lokacin da gyare-gyare suka fi tsada. Tuntuɓi Shenyang Jinnuoda don tattauna aikin masana'antar ku na gaba kuma ku nemi zane na farko a cikin kwanakin kasuwanci uku.
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